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PRODUCTS: TWINSHOT

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Ride Your Harley Without The Bog
The Boyesen TWIN SHOT CV40 KIT converts all OEM HD CV-40 carburetors from 1992-2006 to a standardized fuel delivery system. By installing the Boyesen TWIN SHOT KIT, all model year HD CV-40 carbs can take advantage of the range of benefits.
> Standardized Fuel System for Application Simplicity
> Precision Twin Hole Sprayer for Improved Roll-On Acceleration
> Patented QuickShot Accelerator pump technology Eliminates Low Speed Bogging and Coughing
> Adjustable Fuel Jet to Control Accelerator Pump Fuel Spray
> Dual Check Valve System for Consistent Spray Pressure
> Removable Sprayer Allows
Convenient Service and Maintenance
> Removable Main Jet Cap for Easy Access Tuning
> Precision Accelerator Pump Plunger Rod Improves Spray Response
> Stiffer Spring on Activation Arm Delivers Consistent Spray Response
> Available in Polished Aluminum or Matte Black finish
> Bolt-On, No Modifications Required. Includes New Float Bowl O-ring, New Plunger Arm and Plunger Arm Boot.
PREDICTABLE AND CONSISTANT THROTTLE RESPONSE! |
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Twin Hole Sprayer "locked & loaded" |
Adjustable Fuel Jet and Main Jet Cap |
The Twin Shot CV40 Kit |
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The Floatbowl Body: The Harley-Davidson OEM CV-40 carburetor floatbowl over the years has many different locations for fuel to enter the
accelerator pump cover. The Boyesen TWINSHOT will convert all versions of HD CV-40 carbs from 1992-2006 to a standard "fuel-in" passage to the accelerator pump cover. By installing the Boyesen TWINSHOT, all HD CV-40 carburetors can take advantage of the benefits of the fuel delivery system.
Twin Hole Sprayer: Why a two hole sprayer? Two smaller holes create a finer spray with increased velocity, which will improve atomization of the fuel. The stock sprayer is pressed into position which makes it very difficult clean or replace when today's not-so-clean fuels clog it. TWINSHOT uses a removable design with a precise alignment socket to ensure proper spray angle for that important TWIN SHOT of fuel.
Dual Check Valve System: Most OEM CV-40 accelerator pump covers do not have a true check-valve system. TWINSHOT incorperates a new style ball and spring system that helps to eliminate fuel dirt from clogging the system. The second check-valve is located at the sprayer for a more immediate response of fuel spray when the throttle is turned.
Patented QuickShot Technology: The QuickShot 3 is the next generation in accelerator pump fuel delivery. The patented design accelerates fuel delivery while eliminating troublesome trapped air that can cause bog and hesitation. 25% more fuel capacity plus added bleed capability allows for solid fuel delivery 100% of the time. The QuickShot 3 is equipped with an adjustable leak jet system.
Adjustable Leak Jet: All HD CV-40 carbs are basically the same regardless of motor size. Additionally they all have a fixed leak jet. The leak jet regulates the amount of fuel and the time duration that fuel is sprayed into the carb. The adjustable leak jet feature on the Boyesen TWINSHOT allows for the size of the leak jet to be adjusted so you can tune the fuel spray volume and duration needed for the size of the motor. Also, the carburator being sensitive to temperature and altitude, the adjustable leak jet can be quickly tuned for changes in temperature and altitude.
So what exactly is a leak jet, how does it function and what is the importance of adjustability? A leak jet controls the volume of fuel and the duration of spray from the accelerator pump. All carburetors have circuits for different RPMs and throttle openings. The circuits jet sizes are determined by a variety of factors such as; ambient air temperature, altitude and specific gravity of the fuel. Jets and passage sizes are determined and fixed according to these factors. A fuel delivery problem exists in two general conditions. The first is the speed at which a throttle slide or butterfly is opened. A 4-stroke motor uses an accelerator pump to deliver an extra "squirt" of fuel to compensate for the influx of air entering the carburetor. As vaccum builds from the incoming air the low speed jet and needle circuit take over eliminating the need for accelerator pump assited fuel delivery. The amount of fuel and the duration (length of time) of the fuel "squirt" must be timed perfectly for maximum acceleration performance to occur. The second condition is temperature. The low speed jet and main jet are fixed for the conditions, but if the temp changes, the accelerator "squirt" needs to change to compensate the transition from low speed jet to needle and or main jet. The TWINSHOT incorporates an adjustable leak jet accelerator pump cover (APC) to the accelerator pump system. If the ambient air becomes cooler, your bike will run leaner and you will need to richen the fuel "squirt" by turning the adjuster on the TWINSHOT's APC. By turning the adjuster "IN" you are making the leak jet smaller forcing more fuel into carburetor by lenghtening the duration of the spray. This helps the transition of the low speed jet to the main jet circuit. The opposite conditions occur when the ambient air turns warmer. By turning the adjuster "OUT", the leak jet becomes larger allowing more fuel to leak back into the floatbowl. This reduces the duration of "squirt", which make a leaner shot of fuel. The adjustable leak jet APC allows a rider to change the fuel "squirt" by making a small turn of an adjuster. Now you can be out on the road and tune without having to disassemble the floatbowl and change jets.
Stiffer Activation Spring: We found that the spring on the activation arm had a lag when the throttle was turned sharply. This lag prohibited the plunger arm from contacting the diaphragm, causing delay of fuel spray and contributing to the motor spit and sputter. Increasing the spring stiffness 5% ensures accurate reaction of the fuel delivery system when the throttle is turned sharply.
Accelerator Pump Plunger Rod: The stock accelerator pump plunger rod has had some inconsistencies in its length which effects the way it contacts the diaphragm. We have determined the ideal length for the most consistent fuel spray action.
Removable Main Jet Cap: When the season's change so should your main jet. On a stock HD CV-40 carburetor the floatbowl must be removed to change the main jet. The TWINSHOT has a removable main jet cap to access the main jet without taking the floatbowl off the carburetor. which makes main jet changes a snap.
Assembly of the TWINSHOT: The TWINSHOT is delivered pre-assembled for a true bolt-on product, no modifications required. The TWINSHOT consists of a floatbowl body, adjustable accelerator pump cover, diaphragm, diaphragm spring, cativation arm, plunger arm and plunger arm boot.
The combined benefits incorperated into the Boyesen TWINSHOT kit creates a synergistic effect that will make the HD CV-40 carb respond as if the bike was fuel injected. The combination of the 5% stiffer activation arm spring and the precision plunger rod ensures that when the throttle is turned, the plunger rod acts upon the diaphragm. This forces fuel into the dual sprayer and squirts a twin shot of fuel directly into the bore of the carburetor. The effective twin shot eliminates hesitation and bogging.
Boyesen will be attending the North East Motorcycle Expo in Reading, PA - Jan. 29, 30 & 31
Boyesen will be attending the V-Twin Expo in Cincinnati, OH - Feb. 6, 7 & 8
Boyesen will be attending the North East Motorcycle Expo in Philadelphia, PA - Mar. 20 & 21
The newest product, literature and technical expertise will be available at the Display.
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| Powder Coated in Matte Black |
Matte Black TwinShot |
Polished Aluminum TwinShot |
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INSTALLATION INSTRUCTIONS FOR HD OEM KEIHIN CV CARBURETED APPLICATIONS: |
| 1 |
Turn off fuel at petcock. |
| 2 |
Remove air filter cover, air filter, and filter backing plate. |
| 3 |
Drain all fuel from the carb and dispose of properly. |
| 4 |
Carefully remove carburetor from intake manifold. Refer to the owner's manual to remove the carburetor from the engine. |
| 5 |
Remove stock float bowl from the carburetor and retain the 4 screws for installation step 11. |
| 6 |
Remove plunger arm and plunger arm boot. |
| 7 |
Remove cotter pin and washer, slide spring off activation arm. |
| 8 |
Slide NEW provided spring onto activation arm and reinstall washer and cotter pin. |
| 9 |
Install NEW provided plunger arm and plunger arm boot. |
| 10 |
Install NEW TWINSHOT bowl onto carburetor using retained screws. |
| 11 |
Install carburetor to intake manifold. |
| 12 |
Set fuel spray adjuster to 1 turn out from the closed seated position. |
| 13 |
Reinstall backing plate, air filter, and air filter cover. |
| 14 |
Turn fuel back on. |
| TUNING INSTRUCTIONS: Turn the fuel spray adjuster in (clockwise) for a richer fuel spray or out (counter - clockwise) for a leaner fuel spray. |
Q: Will the TWINSHOT cure my bikes bog, cough and hesitation?
A:
Yes, in most cases. Unless you have other motor or carb problems that cause the issues.
Q: What gains will I receive with twin shot?
A: Improved
throttle response.
Q: Will it fit my carb?
A: The TWINSHOT
will fit all stock Keihin CV-40 carbs from 1992 till 2006.
Q: What is an adjustable leak jet?
A:
Adjustable leak jet is a needle that allows you to control your spray duration and volume from your accelerator pump circuit.
Q: What are the benefits of the adjustable leak jet?
A:
It will allow you to tune the accelerator pump circuit for temp changes and elevation changes.
Q: Will I need to retune or redyno my bike?
A:
No, The TwinShot will come pre-set for your carbs current settings. It will not require any rejetting of the pilot, needle, or main jet.
Q: Is it hard to install, can I do it myself?
A:
It’s not hard at all, it takes a ½ hour to install with basic tools.
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I recently purchased your product called "TwinShot" for the carburetor on my 2003 Harley Davidson Dyna Wide Glide and I must say the product performs exactly as advertised and I am very pleased with it ...Twin Shot cured the sputter, backfire, burb, cough and hesitation I experienced when backing off and then geting back on the throttle .... the adjustable leak jet is simple and easy to use and an outstanding feature.
Thank you!
- Vincent V.
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